Fa'amatalaga o le Oloa
O paipa u'amea LSAW (Longitudinal Submerged Arc Welding) o se ituaiga paipa u'amea ua fa'apipi'iina e iloga i la latou faiga gaosiga tulaga ese ma le tele o fa'aoga. O nei paipa e gaosia e ala i le fausiaina o se u'amea i se foliga lapotopoto ma fa'apipi'i fa'asolosolo i le fa'aaogaina o metotia fa'apipi'i arc i lalo o le vai. O se aotelega lea o paipa u'amea LSAW:
Faiga o le Gaosiga:
● Sauniuniga o Ipu: O ipu u'amea e maualuga le tulaga lelei e filifilia e fa'atatau i mana'oga fa'apitoa, ma fa'amautinoa ai meatotino fa'ainisinia ma le fa'asologa fa'akemikolo e mana'omia.
● Fausiaina: O le u'amea ua mamanuina e pei o se paipa lapotopoto e ala i ni faiga e pei o le punou, ta'avale, po'o le oomiina (JCOE ma le UOE). O pito ua uma ona fa'api'o e fa'afaigofie ai le fa'avevela.
● Fa'avevela: E fa'aaogaina le fa'avevela o le arc i lalo o le vai (SAW), lea e tausia ai se arc i lalo o se vaega o le flux. O lenei mea e maua ai ni fa'avevela e sili ona lelei ma ni fa'aletonu laiti ma se fusion sili ona lelei.
● Su'esu'ega Ultrasonic: A mae'a le uelo, e faia le su'ega ultrasonic e iloa ai so'o se fa'aletonu i totonu po'o fafo i le vaega uelo.
● Fa'alauteleina: E mafai ona fa'alauteleina le paipa e ausia ai le lautele ma le mafiafia o le puipui e mana'omia, ma fa'aleleia atili ai le sa'o o le fua.
● Su'esu'ega Fa'ai'u: O su'ega atoatoa, e aofia ai le su'esu'ega va'aia, siaki o fua, ma su'ega o meatotino fa'ainisinia, e fa'amautinoa ai le lelei o le paipa.
Fa'amanuiaga:
● Taugofie: O paipa LSAW e ofoina atu se fofo taugofie mo paipa tetele ma faʻaoga fausaga ona o le lelei o le faiga o gaosiga.
● Malosi Maualuga: O le metotia o le fa'apipi'iina o paipa i le umi e maua ai ni uiga fa'amekanika malolosi ma tutusa.
● Sa'o le Fua: E sa'o lelei fua o paipa LSAW, ma talafeagai ai mo galuega e iai le fa'atagaina faigata.
● Tulaga Lelei o le Fa'avelaina: O le fa'avelaina i lalo o le vai e maua ai ni fa'avelaina e sili ona lelei ma e sili ona lelei le fa'afefiloi ma e itiiti ni fa'aletonu.
● Fetuuna'i: E fa'aaogaina paipa LSAW i le tele o pisinisi, e aofia ai le suau'u ma le kesi, faufale, ma le sapalai o le vai, ona o lo latou fetuutuunai ma le umi.
I se aotelega, o paipa uʻamea LSAW e gaosia e faʻaaoga ai se faiga saʻo ma lelei, e mafua ai ona maua ni paipa e tele ona faʻaaogaina, taugofie, ma malolosi e talafeagai mo le tele o faʻaoga faʻapisinisi.
Fa'amatalaga auiliili
| API 5L: GR.B, X42, X46, X52, X56, X60, X65, X70, X80 |
| ASTM A252: GR.1, GR.2, GR.3 |
| EN 10219-1: S235JRH, S275J0H, S275J2H, S355J0H, S355J2H, S355K2H |
| EN10210: S235JRH, S275J0H, S275J2H, S355J0H, S355J2H, S355K2H |
| ASTM A53/A53M: GR.A, GR.B |
| EN 10217: P195TR1, P195TR2, P235TR1, P235TR2, P265TR1, P265TR2 |
| DIN 2458: St37.0, St44.0, St52.0 |
| AS/NZS 1163: Vasega C250, Vasega C350, Vasega C450 |
| GB/T 9711: L175, L210, L245, L290, L320, L360, L390, L415, L450, L485 |
| ASTMA671: CA55/CB70/CC65, CB60/CB65/CB70/CC60/CC70, CD70/CE55/CE65/CF65/CF70, CF66/CF71/CF72/CF73, CG100/CH100/CI100/CJ100 |
Fa'asologa o Gaosiga
| Lapoa i fafo | Mafiafia o puipui e maua mo le vasega u'amea i lalo ifo | |||||||
| Inisi | mm | Vasega U'amea | ||||||
| Inisi | mm | L245(Gr.B) | L290(X42) | L360(X52) | L415(X60) | L450(X65) | L485(X70) | L555(X80) |
| 16 | 406 | 6.0-50.0mm | 6.0-48.0mm | 6.0-48.0mm | 6.0-45.0mm | 6.0-40mm | 6.0-31.8mm | 6.0-29.5mm |
| 18 | 457 | 6.0-50.0mm | 6.0-48.0mm | 6.0-48.0mm | 6.0-45.0mm | 6.0-40mm | 6.0-31.8mm | 6.0-29.5mm |
| 20 | 508 | 6.0-50.0mm | 6.0-50.0mm | 6.0-50.0mm | 6.0-45.0mm | 6.0-40mm | 6.0-31.8mm | 6.0-29.5mm |
| 22 | 559 | 6.0-50.0mm | 6.0-50.0mm | 6.0-50.0mm | 6.0-45.0mm | 6.0-43mm | 6.0-31.8mm | 6.0-29.5mm |
| 24 | 610 | 6.0-57.0mm | 6.0-55.0mm | 6.0-55.0mm | 6.0-45.0mm | 6.0-43mm | 6.0-31.8mm | 6.0-29.5mm |
| 26 | 660 | 6.0-57.0mm | 6.0-55.0mm | 6.0-55.0mm | 6.0-48.0mm | 6.0-43mm | 6.0-31.8mm | 6.0-29.5mm |
| 28 | 711 | 6.0-57.0mm | 6.0-55.0mm | 6.0-55.0mm | 6.0-48.0mm | 6.0-43mm | 6.0-31.8mm | 6.0-29.5mm |
| 30 | 762 | 7.0-60.0mm | 7.0-58.0mm | 7.0-58.0mm | 7.0-48.0mm | 7.0-47.0mm | 7.0-35mm | 7.0-32.0mm |
| 32 | 813 | 7.0-60.0mm | 7.0-58.0mm | 7.0-58.0mm | 7.0-48.0mm | 7.0-47.0mm | 7.0-35mm | 7.0-32.0mm |
| 34 | 864 | 7.0-60.0mm | 7.0-58.0mm | 7.0-58.0mm | 7.0-48.0mm | 7.0-47.0mm | 7.0-35mm | 7.0-32.0mm |
| 36 | 914 | 8.0-60.0mm | 8.0-60.0mm | 8.0-60.0mm | 8.0-52.0mm | 8.0-47.0mm | 8.0-35mm | 8.0-32.0mm |
| 38 | 965 | 8.0-60.0mm | 8.0-60.0mm | 8.0-60.0mm | 8.0-52.0mm | 8.0-47.0mm | 8.0-35mm | 8.0-32.0mm |
| 40 | 1016 | 8.0-60.0mm | 8.0-60.0mm | 8.0-60.0mm | 8.0-52.0mm | 8.0-47.0mm | 8.0-35mm | 8.0-32.0mm |
| 42 | 1067 | 8.0-60.0mm | 8.0-60.0mm | 8.0-60.0mm | 8.0-52.0mm | 8.0-47.0mm | 8.0-35mm | 8.0-32.0mm |
| 44 | 1118 | 9.0-60.0mm | 9.0-60.0mm | 9.0-60.0mm | 9.0-52.0mm | 9.0-47.0mm | 9.0-35mm | 9.0-32.0mm |
| 46 | 1168 | 9.0-60.0mm | 9.0-60.0mm | 9.0-60.0mm | 9.0-52.0mm | 9.0-47.0mm | 9.0-35mm | 9.0-32.0mm |
| 48 | 1219 | 9.0-60.0mm | 9.0-60.0mm | 9.0-60.0mm | 9.0-52.0mm | 9.0-47.0mm | 9.0-35mm | 9.0-32.0mm |
| 52 | 1321 | 9.0-60.0mm | 9.0-60.0mm | 9.0-60.0mm | 9.0-52.0mm | 9.0-47.0mm | 9.0-35mm | 9.0-32.0mm |
| 56 | 1422 | 10.0-60.0mm | 10.0-60.0mm | 10.0-60.0mm | 10.0-52mm | 10.0-47.0mm | 10.0-35mm | 10.0-32.0mm |
| 60 | 1524 | 10.0-60.0mm | 10.0-60.0mm | 10.0-60.0mm | 10.0-52mm | 10.0-47.0mm | 10.0-35mm | 10.0-32.0mm |
| 64 | 1626 | 10.0-60.0mm | 10.0-60.0mm | 10.0-60.0mm | 10.0-52mm | 10.0-47.0mm | 10.0-35mm | 10.0-32.0mm |
| 68 | 1727 | 10.0-60.0mm | 10.0-60.0mm | 10.0-60.0mm | 10.0-52mm | 10.0-47.0mm | 10.0-35mm | 10.0-32.0mm |
| 72 | 1829 | 10.0-60.0mm | 10.0-60.0mm | 10.0-60.0mm | 10.0-52mm | 10.0-47.0mm | 10.0-35mm | 10.0-32.0mm |
* E mafai ona fa'apitoa isi tele pe a uma ona feutaga'i
Fa'asologa Fa'akemikolo ma Meatotino Fa'amekanika o Paipa U'amea LSAW
| Tulaga Masani | Vasega | Fa'asologa o vaila'au (maualuga)% | Meatotino Fa'amekanika (min) | |||||
| C | Mn | Si | S | P | Malosiaga o le Gaoioiga (Mpa) | Malosiaga o le Tete'e (Mpa) | ||
| GB/T700-2006 | A | 0.22 | 1.4 | 0.35 | 0.050 | 0.045 | 235 | 370 |
| B | 0.2 | 1.4 | 0.35 | 0.045 | 0.045 | 235 | 370 | |
| C | 0.17 | 1.4 | 0.35 | 0.040 | 0.040 | 235 | 370 | |
| D | 0.17 | 1.4 | 0.35 | 0.035 | 0.035 | 235 | 370 | |
| GB/T1591-2009 | A | 0.2 | 1.7 | 0.5 | 0.035 | 0.035 | 345 | 470 |
| B | 0.2 | 1.7 | 0.5 | 0.030 | 0.030 | 345 | 470 | |
| C | 0.2 | 1.7 | 0.5 | 0.030 | 0.030 | 345 | 470 | |
| BS EN10025 | S235JR | 0.17 | 1.4 | - | 0.035 | 0.035 | 235 | 360 |
| S275JR | 0.21 | 1.5 | - | 0.035 | 0.035 | 275 | 410 | |
| S355JR | 0.24 | 1.6 | - | 0.035 | 0.035 | 355 | 470 | |
| DIN 17100 | ST37-2 | 0.2 | - | - | 0.050 | 0.050 | 225 | 340 |
| ST44-2 | 0.21 | - | - | 0.050 | 0.050 | 265 | 410 | |
| ST52-3 | 0.2 | 1.6 | 0.55 | 0.040 | 0.040 | 345 | 490 | |
| JIS G3101 | SS400 | - | - | - | 0.050 | 0.050 | 235 | 400 |
| SS490 | - | - | - | 0.050 | 0.050 | 275 | 490 | |
| API 5L PSL1 | A | 0.22 | 0.9 | - | 0.03 | 0.03 | 210 | 335 |
| B | 0.26 | 1.2 | - | 0.03 | 0.03 | 245 | 415 | |
| X42 | 0.26 | 1.3 | - | 0.03 | 0.03 | 290 | 415 | |
| X46 | 0.26 | 1.4 | - | 0.03 | 0.03 | 320 | 435 | |
| X52 | 0.26 | 1.4 | - | 0.03 | 0.03 | 360 | 460 | |
| X56 | 0.26 | 1.1 | - | 0.03 | 0.03 | 390 | 490 | |
| X60 | 0.26 | 1.4 | - | 0.03 | 0.03 | 415 | 520 | |
| X65 | 0.26 | 1.45 | - | 0.03 | 0.03 | 450 | 535 | |
| X70 | 0.26 | 1.65 | - | 0.03 | 0.03 | 585 | 570 | |
Tulaga Masani & Vasega
| Tulaga Masani | Vasega U'amea |
| API 5L: Fa'amatalaga mo Paipa Laina | GR.B, X42, X46, X52, X56, X60, X65, X70, X80 |
| ASTM A252: Fa'amatalaga Fa'atulagaina mo Piles Paipa U'amea ua Fa'apipi'i ma e Le'i Fa'apipi'i | GR.1, GR.2, GR.3 |
| EN 10219-1: Vaega Fa'aputu Fa'aputuga Malulu o U'amea e Le'o Fa'a'au'au ma U'amea Lelei | S235JRH, S275J0H, S275J2H, S355J0H, S355J2H, S355K2H |
| EN10210: Vaega Fa'atulagaina Vevela ua Fa'auma o U'amea e Le o ni 'U'amea Fa'a'ele'ele ma U'amea Lelei | S235JRH, S275J0H, S275J2H, S355J0H, S355J2H, S355K2H |
| ASTM A53/A53M: Paipa, U'amea, Uliuli ma Fa'asusu i le Vevela, Ufiufi i le Sini, Fa'apipi'i ma E Le'i Fa'afefiloi | GR.A, GR.B |
| EN10208: Paipa uʻamea mo le faʻaaogaina i faiga felauaiga o paipa i le alamanuia o le suauʻu ma le kesi masani. | L210GA, L235GA, L245GA, L290GA, L360GA |
| EN 10217: Paipa U'amea Fa'apipi'i mo Fa'amoemoega o le Mamafa | P195TR1, P195TR2, P235TR1, P235TR2, P265TR1, P265TR2 |
| DIN 2458: Paipa ma Tubes U'amea Fa'apipi'i | St37.0, St44.0, St52.0 |
| AS/NZS 1163: Tulaga Fa'atonuina a Ausetalia/Niu Sila mo Vaega Fa'aputuga U'amea Fa'atulagaina Malulu | Vasega C250, Vasega C350, Vasega C450 |
| GB/T 9711: Alamanuia o le Suau'u ma le Kasa Faanatura - Paipa U'amea mo Paipa | L175, L210, L245, L290, L320 , L360, L390 , L415, L450 , L485 |
| ASTM A671: Paipa U'amea Fa'apipi'i Fa'atasi Eletise mo le Vevela o le Ea ma le Vevela Maualalo | CA 55, CB 60, CB 65, CB 70, CC 60, CC 65, CC 70 |
| ASTM A672: Paipa u'amea ua fa'apipi'iina i le fusion eletise mo le tautua maualuga le mamafa i le vevela feololo. | A45, A50, A55, B60, B65, B70, C55, C60, C65 |
| ASTM A691: Paipa u'amea kaponi ma le u'amea fa'afefiloi, ua fa'apipi'iina i le eletise mo le tautua maualuga i le vevela maualuga. | CM-65, CM-70, CM-75, 1/2CR-1/2MO, 1CR-1/2MO, 2-1/4CR, 3CR |
Faiga o le Gaosiga
Puleaina o le Tulaga Lelei
● Siakiina o Mea Mata
● Su'esu'ega Fa'akemikolo
● Su'ega Fa'amekanika
● Su'esu'ega Va'aia
● Siakiina o le Fua
● Su'ega Pi'o
● Su'ega o le A'afiaga
● Su'ega o le 'Ele'ele Fa'alava
● Su'ega e lē Fa'aleagaina (UT, MT, PT)
● Agavaa o le Faiga Fa'avevela
● Su'esu'ega o le Fausaga Laiti
● Su'ega o le Fa'amumu ma le Fa'apa'u
● Su'ega o le Ma'a'a
● Su'ega Fa'a-Hydrostatic
● Su'ega o le Metallography
● Su'ega o le Ma'a'a e mafua mai i le Haidrogen (HIC)
● Su'ega o le Ma'i o le Sulfide (SSC)
● Su'ega o le Tafega Eddy
● Su'esu'ega o le Valiina ma le Ufiufi
● Iloiloga o Pepa Fa'amaumau
Fa'aaogaina ma le Fa'aaogāina
E tele fa'aoga o paipa u'amea LSAW (Longitudinal Submerged Arc Welding) i pisinisi eseese ona o lo latou tulaga lelei ma le fetu'una'iga. O lo'o i lalo nisi o fa'aoga autū ma fa'aoga o paipa u'amea LSAW:
● Felauaiga o le Suauʻu ma le Kasa: O paipa uʻamea LSAW e faʻaaogaina lautele i le pisinisi suauʻu ma le kesi mo faiga o paipa. O nei paipa e faʻaaogaina mo le felauaiga o le suauʻu mata, kesi masani, ma isi vai poʻo kesi.
● Atina'e o le Vai: E fa'aaogaina paipa LSAW i galuega fa'atino tau atina'e e feso'ota'i ma le vai, e aofia ai le sapalai o le vai ma faiga e fa'amamago ai alavai.
● Fa'agasologa o Vailaau Fa'akemikolo: E fa'aaogaina paipa LSAW i pisinisi fa'akemikolo lea e fa'aaogaina ai mo le feavea'iina o vaila'au, vai, ma kesi i se auala saogalemu ma lelei.
● Fausiaina ma Atina'e: O nei paipa e fa'aaogaina i galuega faufale eseese, e pei o fa'avae o fale, alalaupapa, ma isi fa'aoga fa'avae.
● Fa'aputuga o pou: E fa'aaogaina paipa LSAW i fa'aputuga o pou e lagolago ai le fa'avae i galuega faufale, e aofia ai fa'avae o fale ma fausaga o le gataifale.
● Vaega o le Malosiaga: E faʻaaogaina mo le felauaiga o ituaiga eseese o le malosi, e aofia ai le ausa ma vai faʻavevela i totonu o fale gaosi eletise.
● Eliina o Mea: E fa'aaogaina paipa LSAW i galuega tau eliina o mea mo le feavea'iina o meafaitino ma otaota.
● Faiga Fa'apisinisi: O pisinisi e pei o le gaosiga ma le gaosiga e fa'aaogaina paipa LSAW mo faiga fa'apisinisi eseese, e aofia ai le feavea'iina o mea mata ma oloa ua mae'a.
● Atina'eina o Atina'e: E taua tele nei paipa i le atina'eina o galuega fa'atino e pei o auala, alatele, ma eletise i lalo o le eleele.
● Lagolago Fausaga: E faʻaaogaina paipa LSAW mo le faia o lagolago fausaga, poutū, ma laupapa i galuega faufale ma inisinia.
● Fausiaina o Vaa: I le pisinisi fau vaa, e faʻaaogaina paipa LSAW mo le fausiaina o vaega eseese o vaa, e aofia ai tino o vaa ma vaega o le fausaga.
● Alamanuia o Ta'avale: E mafai ona fa'aaogaina paipa LSAW i le gaosiga o vaega o ta'avale, e aofia ai ma faiga e alu ese ai le ea.
O nei faʻaoga e faʻaalia ai le fetuutuunaʻi o paipa uʻamea LSAW i vaega eseese, ona o lo latou tumau, malosi, ma le talafeagai mo tulaga eseese o le siosiomaga.
Afifiina ma le Felauaiga
O le teuina lelei ma le la'uina atu o paipa u'amea LSAW (Longitudinal Submerged Arc Welding) e taua tele mo le fa'amautinoaina o lo latou saogalemu i felauaiga ma le tu'uina atu i nofoaga eseese. O se fa'amatalaga lea o faiga masani o le teuina ma le la'uina atu o paipa u'amea LSAW:
Afifiina:
● Fa'apipi'iina: E masani ona fa'apipi'i fa'atasi paipa LSAW pe fa'apipi'i ta'itasi i fusi u'amea po'o fusi e fai ai ni iunite e faigofie ona taulimaina ma felauaiga.
● Puipuiga: O pito o paipa e puipuia i ni tapuni palasitika e puipuia ai mai le faaleagaina i le taimi o felauaiga. E le gata i lea, e mafai ona ufiufi paipa i se mea e puipuia ai mai mea tau siosiomaga.
● Ufiufi e Tete'e i le 'Ele: Afai e iai se ufiufi e tete'e i le 'ele i paipa, e fa'amautinoa le lelei o le ufiufi i le taimi o le teuina e puipuia ai le fa'aleagaina i le taimi o le taulimaina ma le felauaiga.
● Fa'ailogaina ma Fa'ailogaina: O afifi ta'itasi e fa'ailogaina i fa'amatalaga taua e pei o le tele o paipa, le tulaga o meafaitino, le numera o le vevela, ma isi fa'amatalaga mo le faigofie ona iloa.
● Fa'amauina: O fusi e fa'amauina ma le saogalemu i pallets po'o skids e puipuia ai le minoi i le taimi o felauaiga.
Felauaiga:
● Auala e Felauaiga ai: E mafai ona la'uina paipa u'amea LSAW i auala eseese o felauaiga, e aofia ai le auala, nofoaafi, sami, po'o le ea, e fuafua i le taunuuga ma le faanatinati.
● Fa'apipi'iina i totonu o koneteina: E mafai ona la'u paipa i totonu o koneteina mo se puipuiga fa'aopoopo, aemaise lava i taimi o felauaiga i fafo. E utaina ma fa'amaufa'ailogaina koneteina e puipuia ai le fe'avea'i i le taimi o felauaiga.
● Pa'aga Fa'apisinisi: O kamupani fa'apisinisi po'o avefe'au ta'uleleia e iai le poto masani i le taulimaina o paipa u'amea o lo'o fa'afaigaluegaina e fa'amautinoa le saogalemu ma le vave o le tilivaina.
● Pepa Fa'amaonia o Tiute: O pepa fa'amaonia talafeagai o tiute, e aofia ai pepa o uta, tusi fa'amaonia o le amataga, ma isi pepa talafeagai, ua saunia ma tu'uina atu mo uta fa'avaomalo.
● Inisiua: E fuafua i le tau ma le natura o le uta, e ono faatulaga se inisiua e puipuia ai mai mea e leʻi mafaufauina i le taimi o felauaiga.
● Siakiina: O faiga fa'aonaponei e siaki ai e mafai ai e le tagata na auina atu ma le tagata na taliaina ona siaki le alualu i luma o le uta i le taimi moni, ma fa'amautinoa ai le manino ma fa'afouga vave.
● Tu'uina atu: E la'u ese paipa i le mea e te alu i ai, e mulimuli i auala talafeagai e la'u ese ai ina ia 'alofia ai le fa'aleagaina.
● Asiasiga: A taunuu, e mafai ona faia se asiasiga i paipa e faamaonia ai lo latou tulaga ma le tausisia o tuutuuga ma aiaiga a o lei taliaina e le tagata e mauaina.
O faiga lelei o le teuina ma le la'uina atu e fesoasoani e puipuia ai le fa'aleagaina, tausia le lelei o paipa u'amea LSAW, ma fa'amautinoa latou te taunu'u atu i o latou taunuuga fa'amoemoeina ma le saogalemu ma i se tulaga sili ona lelei.













